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1 May 2026 AES Operators Guide front page

AES Operator & Maintenance Manual

This comprehensive document serves as the official handbook for kitchen managers and maintenance staff operating the AES Wool Pad Filter System. Learn critical handling procedures to preserve fire certification compliance.

Certified TR19 Grease compliance checklists

Baffle frame handling and cleaning protocol

Step-by-step pad swap illustrations

Emergency flame and heat resistance specifications

Saturation Guidelines

Reference these three distinct visual states to ensure peak airflow and optimal grease trapping efficiency.

1. Fresh & Functional

The clean cream-white wool pad signifies peak capacity. Standard extraction airflow is unhindered.

2. Actively Trapping

The fibers darken to an amber hue. Normal performance continues—no replacement required yet.

3. Fully Saturated

Dark brown with surface grease beads. The pad must be changed immediately to preserve fire barriers.

7-Step Wool Pad Replacement Process

Follow these steps for safe, simple, and clean canopy maintenance.

1

Remove steel primary baffle filters carefully from extraction hood plenums.

2

Detach the grease-saturated organic wool pad and inspect the support framing.

3

Clean frame edges with reverse side of old pad to collect extra grease.

4

Dispose of the fully biodegradable soiled wool pad directly in general waste.

5

Position a fresh clean AES wool pad flat across the support baffle face.

6

Refit filter frame with gentle pressure, ensuring all seals lock correctly.

7

Wipe down canopy plenum edges and complete log documentation.

Kitchen Equipment Compatibility Reference

Determine recommended replacement intervals based on your kitchen's menu load.

Load Category

Appliances & Stations

Recommended Frequency

Heavy Load

Char-grills, heavy-volume fryers, wok burners, broilers

Every 1 - 2 weeks

Medium Load

Salamander grills, solid tops, burner ranges, griddles

Every 3 - 4 weeks

Low Load

Combination ovens, convection units, standard steam pans

Every 6 - 8 weeks

DO

Replace filters before tuning appliances on for service

Visually inspect wool pads for complete seal before installation

Train all core kitchen staff on basic replacement schedules

Record filter swap dates inside compliance logs

Handle support frames with appropriate care

DON'T

Use damaged frames or torn wool pads

Operate commercial hoods without clean pads in place

Attempt to wash or reuse saturated wool pads

Expose wool pads directly to high secondary ignition flames

Apply aggressive abrasive chemical agents during frame cleaning

Frequently Asked Questions

Quick answers regarding compliance, materials, and safety certifications.

What are AES Wool Pad Filters made from?

They are composed of 100% pure organic sheep wool. The natural structure is highly flame retardant and completely biodegradable.

Can filters fit existing extraction canopies?

Yes, our custom support frames allow wool pads to mount perfectly behind standard UL1046 baffle systems.

Are All-Clean filter products certified?

Absolutely. They hold DIN-18869-5 flame barrier certification and are fully UL 1046 compliant.

Will duct cleaning still be required?

Yes, but duct grease build-up is lowered dramatically, extending TR19 audit intervals by over 50%.

Need Help Managing Extraction Safety?

Our specialists provide direct advice across Ringwood and the wider Hampshire area. Schedule a support consultation today.